The video at right was recorded
at our plant, and is a six minute
demonstration of the capability of
the 10 HP Cary Super Vac. The
elements of the video are:
A side view of the Super
Vac.
The three rubber clamps
are undone.
The lid is removed.
A disposable, reusable
Cerex bag is put in the 55
gallon receiver.
The lid is replaced -
this lid has a swivel elbow.
A different lid that is
attached to a header system
is put on the receiver.
15' of 3" vinyl vacuum
hose to a PVC elbow to 25
feet of PVC pipe (supported
by pipe hangars) to 3" x 2"
PVC wyes to two 12 foot 2"
wire supported hoses to PVC
nozzles.
A different view of the
same header system.
A table of foam rubber,
felt, and plastic film
waste.
The waste being vacuumed
with two nozzles.
One hose being capped
and other hose vacuuming the
same
type of waste.
One hose capped and the
other vacuuming typical
cotton
textile waste.
With the lid removed,
the Cerex bag is removed for
emptying.
From the potential contamination
of a product to the dangers of
possible health hazards,
industrial waste presents a
formidable enemy in the battle
to produce quality goods and
services. Tons of product on the
line may have to be scrapped.
Your company may have to defend
itself against a lawsuit from an
injured employee. The EPA may
have to intervene because of
personal safety violations. A
vital machine may have to be
completely torn down, cleaned,
and reassembled. Faulty products
may find their way into the
marketplace creating all types
of problems that may take years
to correct.... all of these
potential disasters can be
caused by a bit of waste in the
wrong place at the wrong time.
Fortunately, manufacturers can
arm themselves with a wide
variety of weapons to aid the
war against industrial waste.
Cary Manufacturing provides a
full line of products geared to
the removal of waste in various
critical areas of the production
process.
One such product is the Cary
Vac, an industry proven,
front-line defense in waste
removal. The Cary Vac line of
industrial vacuum cleaners
includes a variety of
hi-performance,
industrial vacs in a range of
sizes designed to fit your
particular needs.
Through the constant monitoring
of industry waste removal
requirements, Cary has carefully
engineered the most sought after
features into an integrated,
low-cost system.
Check out the Fuji
Electric Catalog for
Ring Compressors and
Vacuum Pumps:
The Cary Super Vac System is
designed to provide years of
trouble-free service and
continuous duty in industrial
applications. Two versions are
available, the portable unit
which is mobile and can be moved
to any location and the
stationary unit for central
vacuum headers or limited area
cleanups.
The Cary Super Vac Systems were
designed and developed for
efficient cleanup and removal of
lightweight waste. The systems
have been used to pickup and
clean areas of: textile waste,
fibers and lint, fiberglass,
crumbs, cereals, sawdust and
wood chips, including dust and
dirt.
The vacuum receiver filtration
is accomplished by a canton
flannel (cotton flannel on
canvas) filter bag with a
filtration area of 2400 sq.
inches. The filter bag is
clamped into the receiver and is
supported by a perforated
cylinder. Disposable/reusable
bags also provide filtration and
are placed inside the canton
flannel filter bag. The vacuum
receivers are "top-loading." The
waste products are collected in
10 mil Cerex disposable/reusable
bags. The bags are lifted up and
out to empty.
The Cary
Cyclo-Separator/Filtered Vac
System was designed for
industrial and commercial
applications requiring powerful
and efficient cleanup of dirt
and/or heavy materials. The
Cyclo-Separator removes most
dirt, dust, or other materials
and drops them into a 30 gallon
receiver that is mounted on a
drum dolly for ease of dumping. Both portable and
stationary systems (as shown)
are available.
Any carry-over dust is filtered
by a highly efficient pleated
filter element. The standard
filter element filtration is 99%
@ 10 micron. A 4 micron or HEPA
filter is available .
Greatly
reduced
power
consumption
when
compared
with
traditional
plant
air
Versatile
mounting
requirements
A plague is
sweeping your
production
floor. The
plague concerns
the buildup of
production
waste. It can
unnecessarily
tie up expensive
personnel while
they perform the
task of waste
removal. It can
contaminate your
quality product.
The plague can
zap the energy
and strength
from your
operation and
interfere with
your
corporation's
ability to
deliver quality,
cost-competitive,
and timely
product.
The Cary
Aspirator System
can be a major
part of the cure
for the plague.
The Cary
Aspirator
enables
manufacturers to
perform
in-process
cleaning of
lightweight
scrap materials
encountered in
the production
process.
Designed for use with an
efficient, high volume,
low pressure ring
compressor (such as
those supplied by Cary
Manufacturing), the Cary
Aspirator creates an
effective method for the
disposal of light weight
materials such as
textile trim, paper,
film, dust, and a
variety of other
materials. The aspirator
then conveys the
materials with high
volume, high velocity
air to a container
located away from the
production process. The
result is a cure for the
plague with minimal
initial cost, and
minimal system
maintenance.
Model
No.
A Hose
A Pipe
B Hse P*
C
D**
E**
CA 1
1-1/4
1
1-1/2
1-1/2
11
4
CA 1-1/4
1-1/2
1-1/4
2
1-1/2
14
5-1/2
CA 1-1/2
2
1-1/2
2-1/2
1-1/2
16
6
CA 2
2-1/2
2
3
1-1/2, 2
19
6
CA 3
3-1/2
3
4
2-1/2, 2
27
9
*Hose or Pipe
**Dimensions D &
E are
approximate
Other Cary Manufacturing
products and services include: a
line of portable dry vac
systems, selvage/trim removal,
centralized vacuum systems,
customized material transfer
equipment, electrical start-stop
stations, SS and aluminum air
knives, custom and standard
in-process waste removal
equipment.
Cary Manufacturing is at your
service to provide your
corporation with the necessary
applications engineering to
satisfy your process needs.
Whether you choose our standard
product offerings or a custom
waste disposal/material transfer
system, Cary dedicates all
products and services to
providing your organization with
the most efficient and cost
effective method of waste
disposal or material transfer.
The Matrix Removal System reduces waste
and increases productivity of
narrow web label and converting
presses by eliminating costly
press stops for waste roll
removal and by reducing
tension-related matrix breaks
during the run.
Operation
The aspirator is mounted on the
matrix rewind shaft of the press
and aligned with the matrix as
it leaves the stripping roller.
The ring compressor generates
strong airflow which is diverted
in the aspirator to create
powerful suction on the inlet
side and a high-velocity air
stream on the outlet side. As
the pressure-sensitive matrix is
pulled into the aspirator, it
collapses and sticks to itself to
form a rope of material which
can travel easily through
discharge tubing to an
accumulating area or compactor.
The lubricant system (standard)
assures that the matrix will not
stick even if the compressor is
shut off while the matrix is
still in the discharge tubing.
It consists of a storage
reservoir, feed tube, drip
regulator, site glass, and
shutoff valve. This
gravity-operated system feeds a
controlled amount of vegetable
oil to the aspirator where the
fast-moving airflow disburses
it, creating a slick coating
throughout the entire system.
General Specifications
Features
Simple,
reliable,
trouble-free
design
Easy
installation
by customer
personnel
Mounting
bracket and
clamps
included
Lube system
for
pressure-sensitive
stock
Regenerative
blower for
air & vacuum
Muffler,
filter, flow
valve and
safety valve
Model No.
Web Width
Speed
Application
MR250
up to 10"
500 fpm
p-s matrix /
trim
MR300
10" - 16"
500 fpm
p-s matrix /
trim
MR400
16" - 20"
500 fpm
p-s matrix / trim
Aspirator Specifications
Model No.
Inlet
Outlet
Nozzle
Length
Liner
MR250
2.5"
3.0"
2.5" x 7"
28"
Teflon
MR300
3.0"
4.0"
3" x 11"
33"
Teflon
MR400
4.0"
5.0"
4" x 11"
36"
Teflon
Blower Specifications
Model No.
HP
Vacuum
Airflow
Volts
Amps
MR250
4.5
98
206
230 / 460
12 / 6
MR300
10
110
388
230 / 460
23 / 12
MR400
20
110
570
230 / 460
44 / 22
Vacuum is in inches of
H2O. All voltages are 3
phase 60 Hz.
DornierLoom Vacuum
The CARY System utilizes
the vacuum and exhaust
air of a 1 HP
regenerative blower to
concentrate vacuum and
exhaust air to specific
areas of the loom that
cause problems when lint
and fly accumulate.
The four (4) nozzles
used are:
Eltex Guide Blow-Off
Nozzle to prevent
buildup of lint in
the eyelets.
Selector Finger
Suction Nozzle
collects fly
generated by fill
yarn passing through
finger guides.
Rapier Opening Area
Blow-Off Nozzle
blows air into this
area and helps
prevent rapier
problems, as well as
migration of fly to
the fabric.
Right Hand Side Tail
Suction Nozzle
removes lint, but
also controls tails
with suction tension
and prevents
loop-backs of the
tail.
The Cary Propane Powered
Portable Vac System
offers a new generation
of Cary's highly
reliable and efficient
CARY SUPER VAC. The
self-contained vac was
designed and engineered
to provide the user with
a highly mobile and
powerful vacuum system
that can be used in most
areas of plant
facilities without the
requirement of
three-phase electric
power.
